Assessing Manhole Rehabilitation Options

So many manufacturer claims, so little hard information. A new tool deconstructs what the loosey-goosey word "structural" REALLY means.

2 MIN READ
Options for repairing a manhole include calcium aluminates; cement mortar; coal tar epoxy; cured-in-place composites; elastic polyurethane; fiberglass; epoxy-coated cement; fiber-reinforced cement linings; geopolymers; PVC sheets; and polymer concrete, rubber, and steel inserts.

Stephanie Johnston

Options for repairing a manhole include calcium aluminates; cement mortar; coal tar epoxy; cured-in-place composites; elastic polyurethane; fiberglass; epoxy-coated cement; fiber-reinforced cement linings; geopolymers; PVC sheets; and polymer concrete, rubber, and steel inserts.

No one knows how many manholes dot U.S. streets and roads, but most of them could probably use some sort of repair. And there are lots of ways to do that. The challenge when parsing vendor claims about a material, process, and/or product is that no American Society for Testing and Materials (ASTM) International standard exists. Nor is there an industry-accepted definition of “structural” repair. There’s nothing authoritative to refer to.

The Water Environment Research Foundation has spent more than $200,000 over the last few years to fill in those gaps. Researchers looked at research other researchers had done and pulled together managers from 31 utilities nationwide for a workshop. Then they subjected 24-inch concrete cylinders lined with composites, epoxies, inserts, and mortars to ASTM C-497 (the “D-load” test). They used those findings to project results for various manhole condition and loading scenarios.

The result is a FREE Access-based software tool you can use to choose the appropriate methodology for your agency’s needs and budget. It won’t tell you what vendor to use, but it will save time by immediately eliminating options that are too expensive or unnecessary. You’ll be asked to input data on manhole condition, soil conditions, groundwater table and characteristics, site-specific loads, and location (i.e., high, low, or no traffic). The tool processes the information to recommend structural class A, B, or C (see chart below) and installation method (no-dig, low-dig, or open-cut).

P.S. Most manhole rehabilitation methods being applied today are semi-structural. To download the tool, e-mail Walter Graf at wgraf@werf.org or Firat Sever at fsever@structurepoint.com.

Structural (Class A) Semi-structural (Class B) Non-structural (Class C)
Cementitious lining (thick) Cementitious lining (medium) Cementitious lining (thin)
Cured-in-place (CIP) polymers (thick) CIP polymers (medium) CIP (thin)
CIP polymeric composites (steel-reinforced) CIP polymeric composites Partial rehabilitation to stop inflow and infiltration (chimney linings, grout sealants, etc.)
Fiberglass composite inserts Thermoplastic sheets
Polymer concrete

About the Author

Stephanie Johnston

As editor in chief, Stephanie Johnston oversees Public Works’ print magazine, website, e-newsletters, and digital initiatives. Before joining the staff 10 years ago, she worked on publications owned by the American Bar Association, Associated Equipment Distributors, and agriculture-industry publisher Century Communications. In 2015, she became editor of Concrete Construction sister publication Concrete Surfaces. She has a master’s degree from Northwestern University’s Medill School of Journalism and lives in a Chicago suburb. E-mail sjohnston@hanleywood.com or follow her on Twitter at @StephanieatPW.

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